Technical Consulting

Our experts provide energy efficiency improvement consulting to buildings and process industries through heat-loss management program TPCheckTM . We approach energy efficiency improvement from a thermal insulation perspective, and work in close collaboration with clients to identify, and prioritize energy savings opportunities as well as recommendations to thermal insulations that will improve the thermal performance and enable sustainability of gains.

  • Industrial Heat Loss Management
  • Building Energy Efficiency through Insulations
  • Waste to Energy

Industrial Heat Loss Management

TPCheck™ (Thermal Performance Check) is a consulting Programme offered by the RAYAR GROUP to provide the Process Plant Owners a high quality thermal energy audit tool focusing on the thermal performance of technical insulation systems.

Why TPCheck is needed ?

It is evident and understood that multiple benefits of efficient industrial insulation are still and widely overlooked by the industry. Many independent research and case studies underline how Indian process plants are unnecessarily wasting energy and emitting avoidable tonnes of CO2 every minute they are operating. Moreover, with payback most of the times less than 1 year only, industry is first of all wasting money.

TPCheck evaluate insulation systems of existing facilities, and demonstrate how the insulation Efficiency could help;

  • Save Energy
  • Save Money
  • Reduce CO2 emissions

TPCheck contribute to energy management systems like ISO 50001 and in addition to energy efficiency potentials that can help to identify;

  • Process efficiency improvements
  • Safety risks to personnel

A TPCheck is intended to identify the spots bearing the highest energy saving potential and helps estimate the payback period on the insulation investment. The scope of a TPCheck usually includes un-insulated lines, lines with damaged insulation and insulated lines. The work scope includes:

Heat-loss analysis through tracing surface temperatures at all heat enabled plant equipment sections like Pipes, Tanks, Boilers, Channels, Ducts Valves and etc.
Analyse the existing Thermal Insulation design and propose revisions if necessary
Provide complete consultations on Thermal Insulation design for desired surface temperature conditions or Energy loss parameters.
Provide Quality Control and project management for thermal insulation applications.

TPCheck Programme provides industries and especially energy intensive industries with sustainable insulation solutions contributing to tap the energy and cost savings potential in industrial plants. evaluate the performance of industrial insulation systems; quantify the amount of energy and actual rupees(₹) a facility is losing in its current insulation state. TPCheck in RAYAR Consulting are carried out by experienced Engineers and thermal insulation experts. A regular TPCheck conducted periodically at your plant could save you millions of rupees.

Building Energy Efficiency through Insulations

In today’s changed climatic environment it is highly essential to keep the unwanted heat out of your building in hot climates and keep the required heat inside the building in cold climates. Our building energy efficiency technical experts provide consultations for both requirements through customised building and insulation designs.

Waste to Energy

We bring state-of-art Waste to Energy (WTE) technology in collaboration with strategic partners from Sweden and Denmark. Our clients can own and operate WTE plants tailored to their environment and resources with innovative technologies we bring to them.

Wastes from household, agricultural, industrial and construction can be burnt to produce energy at incineration plants. Waste is a relatively cheap fuel and some of the European countries have developed a large capacity and skill in efficient and profitable waste treatment. Some of them even import millions of tonnes of waste from other countries to meet their Waste to Energy requirements.

We provide comprehensive consulting from technology selection, plant designing, equipment sourcing, erection of plants and commencement of WTE plants.